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AIAG Control Plan Simplified

Build Robust Control Plans, Prevent Failures, Impress Auditors, and Lead Quality Excellence Across Industries
Biswanath Subhash Panda
Type: Print Book
Genre: Business & Economics
Language: English
Price: ₹540 + shipping
Price: ₹540 + shipping
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Description

AIAG Control Plan Simplified

Build Robust Control Plans, Prevent Failures, Impress Auditors, and Lead Quality Excellence Across Industries.

Are you a working professional responsible for quality in the automotive or manufacturing industry but frustrated by the complexity of Control Plan requirements?

Do you find yourself juggling APQP, PPAP, FMEA, and control methods—without clear guidance on how it all fits together?
AIAG Control Plan Simplified is the first book in the "Mastering the AIAG Core Tools" series, offering a clear, structured, and actionable approach to understanding and implementing AIAG-compliant Control Plans that meet IATF 16949, ISO 9001, and customer-specific requirements.

Built for Working Professionals:
This book speaks directly to quality engineers, supplier quality managers, APQP team members, and manufacturing professionals who are on the front lines of quality compliance, documentation, audits, and production execution.

What You'll Learn and Apply:
Master the Control Plan as a Core Tool
Develop Each Type of Control Plan with Ease
Get step-by-step instructions on creating Prototype, Pre-Launch, Production, and Safe Launch Control Plans—tailored to match AIAG standards with real-world examples.
Go beyond theory with practical guidance on prevention-based mistake-proofing, detection-based controls, statistical process control (SPC), sampling plans, and reaction planning.
Automate and Simplify with Digital Tools
Strengthen Process Ownership and Accountability

Topics That Working Professionals Will Find Essential:
Real-life examples of how to fill and apply Control Plan forms.
Checklists and templates to speed up quality documentation.
Practical use of Reverse PFMEA, LPA (Layered Process Audits), and Safe Launch programs
Strategies for Implementing Control Plans in Highly Automated Manufacturing Environments.
How to link Family and Foundation FMEAs to develop scalable control strategies
Methods to manage abnormal conditions, storage risks, and contamination threats.
Continuous improvement practices aligned with IATF 16949 and AIAG expectations.
This book launches the "Mastering the AIAG Core Tools" series—a practical roadmap for working professionals seeking to enhance their career prospects, audit performance, and implementation confidence across FMEA, APQP, PPAP.

Written for Working Minds, Not Textbook Readers:
This book breaks it all down with real-world relevance, using checklists, simplified bullet points, and visual frameworks that professionals can apply directly on the shop floor or in a customer audit.

Real Benefits You'll Gain:
Clarity in understanding and applying AIAG's Control Plan requirements.
Confidence during audits, launches, and quality meetings.
Consistency in linking control plans with FMEA, process flow, and MSA.
Compliance with customer and industry-specific expectations
Career growth through mastery of one of the most critical AIAG core tools

Inside the Book:
A practical, improved Control Plan Template
Real-world Safe Launch examples
Control Plan Checklists and Special Characteristics Worksheets
Sector-specific guidance for digital, automated, and semiconductor processes.
Tips to avoid common audit findings and documentation gaps.

Take the first step in mastering the Core Tools that define quality excellence in the automotive industry.
Start with what matters most: the Control Plan.

Scroll up and click Buy Now to simplify complexity, impress auditors, and lead with confidence—right from the shop floor.

About the Author

Biswanath Subhash Panda, a Master Black Belt in Lean Six Sigma, received his certification from the Indian Statistical Institute, Mumbai. In addition, he holds an ASQ Certified Six Sigma Black Belt certification. With over 30 years of experience, Biswanath is an expert in process development and improvement. Through his Lean Six Sigma certifications, he has had a significant impact on the manufacturing and service industries,
and co-founding of Mastermind Career Hub (an SBP SigmaL group platform), he has empowered numerous working professionals, boosting their career growth and professional recognition.

Serving in key roles, including Head of Quality and R&D, has been a hallmark of Biswanath's career. He has successfully guided Numerous Lean Six Sigma improvement projects, highlighting his practical knowledge and expertise. He is proficient in auto part development, AIAG Core Tools Training, IATF 16949 QMS implementation, and audits. As a lead auditor for ISO 9001, he ensures the highest quality and safety standards are maintained.

Holding a bachelor's degree in mechanical engineering, Biswanath continues inspiring professionals through mentorship and digital Lean Six Sigma courses. His co-founding of the Mastermind Career Hub shows his commitment to continuous learning and professional development. He enjoys a fulfilling life with his spouse, Sarada Panda, and daughters, Sellora and Yellora.

Book Details

ISBN: 9789334339673
Publisher: Self Publishing
Number of Pages: 84
Dimensions: 6.00"x9.00"
Interior Pages: B&W
Binding: Paperback (Perfect Binding)
Availability: In Stock (Print on Demand)

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