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Introduction To the Components of Lithium-Ion Battery Power Pack (eBook)

Rechargeable Electrical Energy Storage Systems
Type: e-book
Genre: Engineering, Science & Technology
Language: English
Price: ₹250
(Immediate Access on Full Payment)
Available Formats: PDF

Description

Future of mobility is Electric Vehicles. By switching to EVs, India will curb its CO2 emissions by one Giga tons by 2030. This feat will translate into less air pollution in metros and mini metros and will keep the present and future generations healthier.
Electric vehicles are the future! The manufacturing companies are putting more effort into moving from traditional vehicles to electric cars. There are plenty of benefits to owning an electric vehicle with the right amount of functionality and infrastructure.
While other internal combustion engines derive energy from burning fuel, electric vehicles receive their power directly from a large battery assortment. In EVs , The Lithium-Ion Battery Used & Compared with traditional battery technology, lithium-ion batteries charge faster, last longer and have a higher power density for more battery life in a lighter package.
Secondly, lithium is considerably lighter than other elements utilized in cells, such as lead, necessary for small devices such as phones and cars with several batteries. Finally, since lithium ions and electrons quickly move back into negative electrodes, the lithium-ion batteries can get recharged.
When it comes to applications of lithium-ion batteries, they are very good electricity storages, The Li-ion battery (LIB-LFP) functions in the same way as other batteries. The electrodes, on the other hand, are not as highly influenced by chemical processes. While draining, Li-ions move from the negative anode to the positive cathode, and likewise when recharged.
It is an example of one of the Automotive Model is a midsize sedan manufactured in Automotive Industries. The main power source for the vehicle is Lithium-ion battery. It has a battery capacity of 62 kWh. The Battery is manufactured by LG CHEM, Poland. It provides an approximate range of 263 miles.
The High Voltage (Henceforth Called HV) Battery is located between the front and rear axles at the bottom of the vehicle and provides effective weight distribution and low center of gravity. The battery pack used in the Model has improved protective structure which enables significant structural strength and torsional rigidity to the vehicle.
The battery modules used in the HV battery are placed in the integrated structure made up of Aluminum. This enables a space-efficient battery module distribution in the battery tray and protects the battery modules in case of any collision.
Lithium-ion battery used in Models made up of 9 battery modules. Each battery module has 24 high energy density Lithium-ion cells. Battery modules are connected in series and each cell is connected in series-parallel combination.
Each battery module is thermally and electrically monitored and controlled. Battery module is encased with an aluminum housing. The battery mass is 376 kg. It had advanced safety systems for the HV Battery Pack consisting of Pyro fuse, Shunt Assembly, the Battery Management System, Battery Sense Module, contactors, fuses, busbars, temperature monitoring (cell monitoring strips) for protection.
The battery is a part of the vehicle chassis, mounted low in the vehicle to provide a lower center of gravity. It is housed in a lightweight aluminum structure that is bolted to the body of the vehicle, helping to improve rigidity.

About the Author

Being M Tech In Automotive Engineering Covering Major of Electric Vehicles EVs With Lithium Ion Battery & Having 20+ Years of Work Experience In Production With Process Manufacturing & Industrial Automation's For Continuous Improvement In Electric Vehicles EVs With Power Electronics, Energy Storage Systems, e-Motor, Battery Pack & Cell Module Lithium Ion.
Proficient In building state of the art manufacturing processes with high-volume for 2W/3W/4W. Experienced with Pilot Manufacturing Engineering For developing complex and challenging process of the Electric Vehicles EVs for Passenger Car Assembly with Aggregates & Kit Assembly Process.
Proficient in Greenfield Projects for automobile industry & skilled in setting of assembly lines for Passenger Car Assembly; Shared Mobility Assembly; Forging & Machining Process.
Experienced in developing new manufacturing processes in the automotive industry for large companies with production capacity over 10,00,000+ units per year & introducing new production lines and new processes into a production environment within timelines of 12 months or less.
Setting State-of-the-art manufacturing processes for Energy Storage Systems in Battery Modules & Battery Packs. Leading cross-functional teams throughout the manufacturing line life-cycle for battery packs manufacturing process from initial concept, through prototype development, and into full production.
An AutoCAD 2D Expert for Designing Overall Plant Layout as per Factories Act & Statutory Compliance.
Expert in optimization of complex manufacturing processes by developing & implementing integrated systems of Industrial Engineering.
Specialized In Execution of Lean & World Class Manufacturing WCM practices for process-driven approach that applies the best of breed concepts and process models within the overall business workflow.
Having Bill of Materials BOM management capabilities from Siemens PLM Teamcenter To SAP PP & MM Module.
Experienced with Pilot Manufacturing Engineering For developing manufacturing processes for new and unique products with Design for Manufacturability.
Strong Understanding of Design for Manufacture (DFM) and Design to Unit Production Costs (DTUPC) concepts.
Trained In
Lithium Ion High Voltage Battery Power Pack Assembly & Testing
Lithium Ion Prismatic & Cylindrical Cell Electrode Assembly & Formation
World Class Manufacturing (WCM)
Product Life-Cycle Management (PLM) Siemens Teamcenter
Modular Arrangement of Predetermined Time Standards (MODAPTS)
Maynard Operations Sequence Techniques (MOST) & Predetermined Motion Time System (PMTS)

Book Details

Number of Pages: 77
Availability: Available for Download (e-book)

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