The objective of this work is to Design & Analysis of Critical
load case on Special Purpose Bullet proof Vehicle with dead
weight 4 tones to 5 tones and find out the best material to con-
struct the different parts of vehicle and a container. The problem
to be dealt with for this Project work is to Design and Analyze us-
ing suitable CAE software (Catia) for Different parts of the vehi-
cle. This Project presents an in-depth investigation into the de-
sign and comparative analysis of special purpose vehicles (SPVs)
under critical load cases, utilizing a combined plate design com-
prising both IS2062 and Armox materials. SPVs are purpose-built
vehicles designed to manage specialized tasks that demand excep-
tional structural integrity and performance under extreme load
conditions. In this study, the mechanical properties, including
strength, stiffness, and impact resistance, of the novel IS2062 and
Armox combined plate material configuration are evaluated when
subjected to a 4-ton dead weight.