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Production Planning and Control in Apparel Manufacturing

Processes, Tools, and Practical Applications
Prasanta Sarkar
Type: Print Book
Genre: Engineering, Science & Technology
Language: English
Price: ₹600 + shipping
Price: ₹600 + shipping
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Description

Production Planning and Control in Apparel Manufacturing is a practical guide to the principles, tools, and techniques used to plan, schedule, monitor, and control garment production. Written specifically for the apparel industry, this book bridges the gap between production planning theory and real factory practices.

The apparel manufacturing environment is highly dynamic, involving multiple departments, processes, suppliers, and deadlines. Effective production planning is essential to balance customer demand with factory capacity, ensure on-time delivery, optimize resource utilization, and maintain operational efficiency. This book explains how these objectives can be achieved through systematic planning and control practices.

Covering the complete production planning cycle, the book discusses key topics such as capacity planning, production scheduling, line loading, order allocation, throughput time analysis, critical path management, Time and Action (T&A) calendars, production control, material planning, and performance measurement. Practical examples, calculations, planning formats, and industry case studies are included to help readers understand how these concepts are applied in real manufacturing environments.

The content is based on industry experience and observations from apparel manufacturing operations across multiple countries. While planning structures and workflows may vary from one organization to another, the book focuses on the fundamental principles that remain common throughout the global apparel industry.

In addition to traditional planning methods, the book introduces modern planning systems, software applications, and technology solutions that support data-driven decision-making. It also highlights the organizational, communication, and coordination skills required for successful execution of production plans.

This book is a valuable resource for production planners, PPC professionals, merchandisers, industrial engineers, production managers, ERP implementation teams, apparel manufacturing students, and anyone interested in understanding how garment factories plan and control production to achieve business goals and delivery commitments.

About the Author

Prasanta Sarkar is an experienced garment manufacturing professional with industry experience spanning nearly two decades. He began his career in garment production and Production Planning and Control (PPC) at an export house in India and later worked as a management consultant with a prominent apparel consultancy firm (Rajesh Bheda Consulting), contributing to operational improvement projects for manufacturing organizations.
Over the course of his career, Prasanta has worked closely with garment factories across multiple countries, including Bangladesh, Bulgaria, Cambodia, Egypt, India, Mauritius, Sri Lanka, Turkey, and Indonesia. This global exposure has given him deep practical insight into manufacturing systems, production planning, and factory operations.
He holds a B.Tech. in Textile Technology from the University of Calcutta and a postgraduate degree in Fashion Technology from the National Institute of Fashion Technology (NIFT), New Delhi.
Prasanta is the author of multiple books on garment manufacturing and production management, written to support industry professionals, students, and factory leaders in building stronger technical and operational capabilities.
Prasanta is also the founder of the widely recognized industry blog Online Clothing Study (www.onlineclothingstudy.com), where he shares practical knowledge, tutorials, and technical guidance on garment manufacturing. His work supports apparel professionals, production teams, and factory managers in improving efficiency and strengthening operational performance.

Book Details

Publisher: Online Clothing Study
Number of Pages: 264
Dimensions: 6.00"x9.00"
Interior Pages: B&W
Binding: Paperback (Perfect Binding)
Availability: In Stock (Print on Demand)

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